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The Plan
Module extends the capabilities of the MRP as follows:
Instead
of calculating material requirements bill level at a time, the plan
process
looks at the material required for all
levels from the sales order down to the raw materials in one single
step.
The
list of required components are time-phased to determine when they need
to be ordered or manufactured to fill that demand.
The
net requirements are converted into planned work orders and
purchase orders which can be included in the MRP report.
The
plan process accomplishes this task in
one single pass and does
not require the multiple passes common in most MRP packages.
The
planning can be done for
-
All
locations.
-
Groups
of locations.
-
A
single location.
The
scheduling information can be integrated with the planning.
A
Grace Period
can be entered that tells the process how many days
to wait for orders already placed to arrive before generating a
recommended order. This allows the system to overlook temporary stock
out situations.
A
Minimum Order Period can be entered that controls how often
orders are to be released. This permits you to group orders thus
minimizing constant reordering.
A
Cushion can be set that adds to the lead time required for
ordering items.
Order
quantities can be calculated for exact quantities to reach the order
criteria or for multiples of the standard reorder quantity.
On
one screen you can review the complete list of recommended work orders.
The
orders on the list may be automatically generated as work orders,
individually or in groups.
The
list of orders can be arranged by
-
Ascending
planned order number.
-
Part
number and within part number by the recommended starting date for
the planned order.
-
Recommended
starting date and within the start date by part number.
The
list of orders can be filtered by
-
A
location.
-
A
from/to date range.
-
A
matching part number.
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The
PO Requisitions
report lists the items that need to be purchased
based on the planning process.
The
list of items to purchase can be filtered for
The
list can be ordered by
The
date range of the list can also be set by beginning and ending order
dates.
Materials
Requirements Planning
(MRP) is also done
within the Plan Module.
The
MRP process supports both bucketed and bucketless planning and can be
run for any range of dates.
The
bucketed
process develops time-phased data and accumulates it in either weekly or
monthly time periods.
The
bucketless
approach develops time-phased data and displays it using dated records
instead of buckets. This method permits you to see the detail of the MRP
process such as the purchase orders, sales orders and work orders.
MRP
may be run for
-
All
locations.
-
Groups
of locations.
-
A
single location.
MRP
may be limited to
-
A
single item.
-
A
single order number.
-
A
single product class.
-
Only
manufactured items.
-
Only
purchased items.
The
MRP process can be used as a material shortage report by including only
records that fall below safety stock levels or zero on hand stock.
The
MRP report can integrate the recommended orders from the Plan Module to
show their effect on the material planning process.
Synchronous
Manufacturing
is supported by including
the production floor schedule in the MRP report.
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